Single Station Brake Disc, Flywheel Automatic Milling Balancing Machine
1. Equipment Description
Zero Dynamic’s Single Station Brake Disc, flywheel Automatic Milling Balancing Machine is suitable for single-plane vertical automatic balancing of disc workpieces such as brake discs, clutch covers, flywheels, flanges.
Zero Dynamic’s Single Station Brake Disc, flywheel Automatic Milling Balancing Machine adopts self-made internal rising spindle, which has the advantages of accurate positioning and high repeatability. The balancing machine is equipped with high power vacuum cleaner to collect the cutting iron chips. The balancing machine has the function of automatic data saving and automatic uploading to MES system, and the production data can be printed. The equipment can be manually loaded and unloaded (a single operator can operate 2-3 sets of equipment), and can also be used with robots to realize automated production.
2. Technical Parameters:
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment Model | DLX16 |
| 2 | Maximum mass of workpiece | 16kg (including fixture) |
| 3 | Workpiece outer diameter range or milling diameter (A) | Φ230-450mm |
| 4 | Maximum height of workpiece (H) | ≤160mm |
| 5 | Three-jaw clamping diameter range | ≤450mm |
| 6 | Workpiece max diameter (without balance correction) | ≤500mm |
| 7 | Maximum depth of milling & drilling | ≤10mm |
| 8 | Maximum angle of milling & drilling | ≤70 degree |
| 9 | Balanced revolving speed | ≤1500r/min(adjustable) |
| 10 | Spindle motor power | 2KW(Servo motor) |
| 11 | Unbalance Reduction Ratio | ≥90% |
| 12 | Minimum attainable residual unbalance | ≤2g.mm/kg |
| 13 | Equipment cycle time | 60~80S primary milling (second milling shall not exceed 2 minutes) |
| 14 | Equipment external dimension | 1200*800*1700mm (excluding vacuum cleaner) |
| 15 | Total weight | 1200KG |
3. Equipment Photo:
4. Main Features:
4.1 Windows in Simplified Chinese/English, simple and easy to learn.
4.2 Automatic data saving and can be automatic uploading to the MES system, printing and other functions. MES interface is TCP/IP
4.3 When the balancing software detects that the workpiece needs balance correction, the software will indicate the unbalance value and angle. After balance correction, the qualified value will automatic replace the unbalance value before balance correction.
4.4 The software has the function of manual interruption of the data record and the function of renewal of the flowing number break.
4.5 Balancing machine software has the function of deleting data records.
4.6 Self-made precision internal rising spindle, with advantages of accurate positioning and high repeatability
4.7 Software with storage function. Daily production data can be saved and exported and saved as excel format.
4.8 Equipped with a high power cleaner, automatic start/stop, to collect the iron fillings.
4.9 Compatible with milling, vertical drilling and horizontal drilling modes for balance correction.
4.10 Manipulator interface for pick and place workpieces.
5. About Zero Dynamic:
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.
As an important participant in Chinese dynamic balancing industry, Zero Dynamic continues to increase the development of new products, and is actively developing into the new energy industry as well as aerospace and other high-speed dynamic balancing and intelligent manufacturing fields, aiming to provide customers with reliable and diversified product choices.
6. Why choose Zero Dynamic Balancing Machine?
6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.
6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.
6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.
6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.
8. Our Exhibitions:
9. Packaging & Shipping: 
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Single Station Brake Disc / Flywheel Automatic Milling Balancing Machine Images
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