Two Station Vertical Power Tool Impeller, Water Pump Impeller Drilling Balancing Machine
1. Equipment Description
Zero Dynamic’s Two Station Vertical Power Tool Impeller, Water Pump Impeller Automatic Drilling Balancing Machine is an automatic balancing machine designed for client's power tool impellers and other disk type workpieces. This equipment belongs to the series of single-plane vertical automatic balancing machine. This series of balancing machine is widely used for single-plane unbalance measurement and drilling/milling correction of disk type rotors, such as flywheel, brake drum, gear, clutch, flange, planetary carrier, brake disk, water pump impeller.
Zero Dynamic’s Two Station Vertical Power Tool Impeller, Water Pump Impeller Automatic Drilling Balancing Machine adopts internal rising type pneumatic elastic fixture to fix the workpiece, which has the advantages of simple structure, high centering precision, reliable clamping, easy to assemble and disassemble. The equipment has two working stations: balance test station and balance correction station. The two stations can work at the same time for higher efficiency. Balance correction is carried out in a seperate station, which can ensure that the measurement accuracy of the testing station will not be affected by the long time de-weighting force. The de-weighting device adopts the drilling method to correct the balance and is equipped with a high-power vacuum cleaner, which starts and stops automatically to collect the cutting iron. The equipment is equipped with MES system interface function (including hardware and software) and has network communication port.
2. Technical Parameters:
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-2601A |
| 2 | Workpiece mass range (kg) | 0.2～5 |
| 3 | Workpiece diameter range (mm) | Ø30~Ø180mm |
| 4 | Maximum height of workpiece (mm) | ≤60 |
| 5 | Single dynamic balancing measurement time (s) | ≤20 |
| 6 | Allowable residual unbalance (mg) | ≤100 |
| 7 | Unbalance reduction ratio (%) | ≥90 |
| 8 | Maximum measurement accuracy (g.mm) | ≤0.2 |
| 9 | Working air pressure | 0.4～0.6MPa |
| 10 | Working voltage | AC:220V external |
| 11 | Drilling correction motor power (KW) | 1.1 |
| 12 | De-weighting angle adjustment motor power (KW) | AC servo 0.2 |
| 13 | De-weighting power head movement motor power (KW) | 0.75 |
| 14 | Handling mechanism elevation servo motor power (KW) | 0.75 |
| 15 | Production cycle time (s) | ≤60 |
| 16 | Balance correction mode | Vertical drilling correction |
| 17 | Dynamic balancing function | Through the software setting, it can avoid the blade part. |
| 18 | Safety Protection | Protective door + safety grating |
| 19 | Fixture changeover + retrieve standard time (min) | ≤30
|
3. Equipment Photo:
4. Main Features:
4.1 Dual-station design, balance measurement and balance correction can be carried out at the same time, which is more efficient.
4.2 Balance correction is not carried out in the testing station, which can ensure that the measurement accuracy of the testing station will not be affected due to long time de-weighting force.
4.3 Precision rising sleeve structure fixes the workpiece, which has the advantages of simple structure, high centering accuracy, reliable clamping and quick changeover.
4.4 The equipment can be connected to MES system (including hardware and software), with network communication port.
4.5 Multi-safety protection, safety grating, protective door, emergency stop button.
4.6 Fully automatic realization of testing, de-weighting and re-testing. Operator only need to load and unload according to the instructions.
4.7 Quick-changeover of workpiece fixtures and retrieval of corresponding standard, automatic tool setting, improving changeover efficiency.
4.8 The dynamic balancing software has the function of mass distribution, which decomposes the amount of unbalance in the prohibited correction area on the rotor into the allowed correction area, thus avoiding damage to the workpiece.
5. About Zero Dynamic:
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.
As an important participant in Chinese dynamic balancing industry, Zero Dynamic continues to increase the development of new products, and is actively developing into the new energy industry as well as aerospace and other high-speed dynamic balancing and intelligent manufacturing fields, aiming to provide customers with reliable and diversified product choices.
6. Why choose Zero Dynamic Balancing Machine?
6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.
6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.
6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.
6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.
8. Our Exhibitions:
9. Packaging & Shipping: 
Product Tags:
|
|
Power Tool Impeller Automatic Balancing Machine Two Station Vertical Water Pump Impeller Balancer Images
|
